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Click on images for larger view. |
| This looks like junk, but
just wait two months & see how it looks. I can fix it, really! |
|
| Note old discolored head
pipes, rusted cover under the head light, old style mirror
& dull fork legs. Tire is obsolete Tread design. |
|
| Note old style pull back
handlebar & dirty wire harness, dull seat rail & black trim
instruments. |
|
| Bob Jones shapes & polishes
engine fins first step. |
|
| Bob puts a highgloss on
the eye & head fins before cleaning & painting later. |
|
| Cooling Fins seen here all
polished. They are rough cast from factory. |
|
| Note Japanese writing on
master cylinder cap indicates bike not sold new in USA. |
|
| Base license on LH fork
leg 1990 NAS Fallon, Nevada: Top gun school for fighter pilots. |
|
| Engine lower cases after
transmission modification cases are cleaned & repainted in
black. Original rings are left in box. |
|
| Cams & head are removed
here for valve job & refurbishing. |
|
| Cam chain laid over eye
block. Carbon on pistons will be removed. |
|
| Carbon accumulation on valve
& combustion chambers & in ports will disappear & engine
will be like new again. |
|
| Cylinder head being disassembled
by Bob. Valves & seals all reground. New seals & decarboned. |
|
| Here the carburetors float
bowl are polished, other components in tray top right. |
|
| Carb bodies separated for
rebuild even butterbly shaft seals replaced. |
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| |
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| Seat rail before polish
& red stripe insert - Old original turn signals replaced later
with new ones. Tail light before disassembly. |
|
| Original 60 H switch assembly
& grip before f\refurbishing. Sock mirror & ugly pull back
handle bars. To be replaced with LTD Type. |
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| Original ORH switch assembly
to be replaced with a new one. |
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| Original ignition switch
to be replaced with new tubular key type. Harder to steal. |
|
| Bob, replaces the finished
cylinder head. |
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| Carb's before disassembly. |
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| Crown handle before disassembly
& repainting. |
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| Engine now out. Wheels &
fork sliders off for reconditioning. |
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| Bob resurfaces brake rotors
before glass beading & painting. Then seal shipping. |
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| Bob still at lathe doing
all brake rotors. |
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| Rear wheel stripped before
polishing & painting. New brake & tire installation. |
|
| Finished rear wheel with
Metzler ME88 tire from brake side. |
|
| Rear wheel on balance stand
gear drive side. |
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| Front wheel with two disc
rotors being balanced. |
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| Front wheel seen from side
on balance stand awesome with red stripes. |
|
| Finished front wheel ready
for installation. |
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| New dash board template
sketch on 1/8" aluminum plate to be cut out. |
|
| Bob cutting out the dash
panel. |
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| Rough cut panel being fitted
to dash. |
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| |
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| Final drive gear box spokes
polished & being cleaned & prepped for paint. |
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| Stripped & newly painted
frame being placed over engine by Bob. |
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| Engine temporarily secured
to frame. |
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| Bob getting ready to set
frame & engine up right. |
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| Engine & frame upright on
center stand & jack. Ready for harness & other parts. |
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| New Carb holder rubber manifolds
seen here. |
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| Swing arm being installed
with battery box brake pedal, stands & other body parts. |
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| Completed rear fender &
seat rail. New 1201 rear shocks with chrome springs. |
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| Refurbished wire harness
fusebox & components being installed here. |
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| Newly styled middle gear.
New rubber U joint cover. Newly painted swing arm installed. |
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| Hight polished fork leg
sliders & new seals installed. Ready for bike. |
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| Polished case covers with
red lettering. |
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| Black painted middle gear
box with polished fins. |
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| New OEM foot rest covers.
High polished clutch cover & muffler /foot rest hanger. |
|
| Right side view of custom
engine & carb's. |
|
| Left side view of the custom
engine decor.A custom choke lever reinforced in chrome seen
on carb's. |
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| The red background on underbracket
emblem cover seen here. Red pin stripe on wheels & disc brake
rotors. |
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| Wire harness fuse box wires.
Ready for cutting & installation into new fuse box. |
|
| New fuse box seen with cover
off. Air box equipped with a K&N air filter elements. |
|
| Here you see newly refurbished
wiring. New fuse box, flasher relay for self cancel system.
Steel brk line even on rear. Red pipe into chrome oval muffler. |
|
| Chrome trim outlines the
gas tank. Dual auto sounding horns seen here. New NGK plug
wire & caps stand out against red. |
|
| Dual horns being readied
for installation. |
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| Auto gauges were tried but
not compatible with bike coils & speedo drive gearing. |
|
| The new instrument panel
looks even better, once stock OEM tach & speedo rims were high
polished chrome after black paint was removed. |
|
| 1979 160 mph speedo used
& a tubular ign key switch LED panel left in place, wired &
ready for future accessories. |
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| Custom logo & Bob Jones
autograph on tank. |
|
| Bob Jones custom made two
part pillow to buttontuck flat black seat. Custom red seat
rail insert stripe. |
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| H-4 halogen headlight unit. |
|
| The car meters were easy
to read, but stock OEM units bit better and with the rims polished
look even better. |
|
| New OEM RH starter & kill
switch assembly installed red/black gel grips & black bar end
weights for low bar vibration. |
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| Special built covers for
gas gauge & volt meter to keep water off wiring & cosmetic
look. |
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| New chrome oval cruiser
mirrors. LH switch assembly internally cleaned & repaired.
Then repainted to look new. Also new lever clutch & brake with
all new rubber covers installed. New clutch cable & throttle
cable. |
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| February 1, 2007 a raggity
(before) with littler or no hope. |
|
| March 21, 2007 an unbelievable
(after) 6 weeks & 300 hours of labor. Plus thousand of dollars
in parts supplies, materials & accessories. |
|
This is what you get.
The
best motorcycle ever made. Remade even better! |
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